Campus Access Only

All rights reserved. This publication is intended for use solely by faculty, students, and staff of University of the Pacific. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, now known or later developed, including but not limited to photocopying, recording, or other electronic or mechanical methods, without the prior written permission of the author or the publisher.

Date of Award

2017

Document Type

Thesis - Pacific Access Restricted

Degree Name

Master of Science (M.S.)

Department

Engineering

First Advisor

Jiancheng Liu

First Committee Member

Tien Roehling

Second Committee Member

Brian Weick

Abstract

Particle-reinforced MMCs (pMMC) such as aluminum alloys reinforced with ceramic silicon carbide particles (AlSiC) require special cutting tools due to the high hardness and abrasive properties of the ceramic particles. Diamond coated cutting tools are ideal for machining this type of pMMC. Previous research studies focus on the machinability of pMMCs with low ceramic content. The aim of this research is to determine the optimal cutting parameters for machining AlSiC material containing high silicon carbide particle reinforcement (>25%). The optimal cutting parameters are determined by investigating the relationship between cutting forces, tool wear, burr formation, surface roughness, and material removal rate (MRR). Experimental milling tests are conducted using CVD diamond coated end mills and non-diamond tungsten carbide end mills. It was found that low tool rotation speeds, feed rates and depths of cut are necessary to achieve smoother surface finishes of R a < 1 μm. A high MRR to low tool wear and surface roughness ratio was obtainable at a tool rotation speed of 6500 r/min, feed rate of 762 mm/min and depth of cut of 3 mm. Results showed that a smooth surface roughness of the workpiece material was achieved with non-diamond tungsten carbide end mills, however, this was at the expense of extreme tool wear and high burr formation. The use of coolant caused a 50% increase in tool wear compared to the dry-cutting experiments which had lower cutting tool forces.

Pages

107

ISBN

9781369717471

To access this thesis/dissertation you must have a valid pacific.edu email address and log-in to Scholarly Commons.

Find in ProQuest

Share

COinS

If you are the author and would like to grant permission to make your work openly accessible, please email

 

Rights Statement

Rights Statement

In Copyright. URI: http://rightsstatements.org/vocab/InC/1.0/
This Item is protected by copyright and/or related rights. You are free to use this Item in any way that is permitted by the copyright and related rights legislation that applies to your use. For other uses you need to obtain permission from the rights-holder(s).